PLASTIC AIR HANDLING UNITS (AHU)

Corrosion-resistant & energy efficient solutions for industrial exhaust air

Air handling technology systems for aggressive, chemically laden exhaust air

Our central AHUs made of plastic are the optimum solution for industrial ventilation systems that are exposed to aggressive gases, chemically contaminated air or corrosive media.
From laboratories and the chemical industry to electroplating factories - our air handling units reduce operating costs and ensure energy-efficient ventilation with modern heat recovery (HR).

Fields of application for plastic air handling units

Science, laboratory and research facilities

  • Efficient construction for demanding exhaust air systems in laboratories and research centres
  • Flexible adjustment of flow rates to meet changing requirements

Chemical and pharmaceutical industry

  • Durable plastic housings for high process reliability and minimal maintenance costs
  • Ideal for collective and safety exhaust air systems

Electroplating
industry

  • Safe removal of aggressive vapours
  • Efficient air cleaning even in humid or warm environments

Food
industry

  • Easy cleaning of all components
  • Exact recording of operating data through measurement and control technology

     

Advantages at a glance

Air handling unit

  • Maximum lifetime through corrosion-resistant materials – No material wear from acids, alkaline solutions, or solvents
  • Energy efficientHeat recovery reduces heating and cooling costs by up to 70%
  • Saves running costs
  • Modular construction – Individually adaptable for a wide range of industrial applications
  • Minimised maintenance costs due to easy-to-maintain construction – Smooth surfaces, no joints or maintenance joints, fast cleaning possible
  • ATEX version available – Safe operation in hazardous areas
  • Complies with the ecodesign directive ErP
  • TÜV certified according to EN 1886 – Verified seal integrity, thermal features and stability

Ecodesign directive, TÜV certification & environmental protection

Future-proof & standard-compliant

Our central AHUs made of plastic are designed according to the 2018 ecodesign directive and have been tested by TÜV according to EN 1886. This ensures they comply with all current European requirements for energy efficiency, durability,and sustainability – a crucial factor for potential government funding programmes and investment grants.

Complies with the Ecodesign Directive 2018 – Sustainable and energy efficient exhaust air systems that contribute to CO₂ reduction.
TÜV-tested according to EN 1886 – Tested seal, thermal features and durability.
Increased chances of government funding – Through proven energy efficiency and standard-compliant design.

Sustainability & environmental protection – responsibility for the future

Our energy efficient central AHUs actively contribute to environmental protection by reducing energy consumption, minimising emissions and saving resources. By using highly efficient heat recovery systems, the available exhaust air heat is optimally utilised, resulting in heating and cooling energy savings.

The corrosion-resistant plastic construction also ensures a longer lifetime of the systems, reducing material wear and avoiding unnecessary replacement costs. As a result, our systems contribute not only to cost efficiency but also to the sustainable use of resources.

Sound protection – quiet operation for more comfort

Our central AHUs are equipped with sound attenuation systems that significantly reduce the noise level in ventilation systems with medium to large flow rates. The customised splitter sound attenuators are precisely aligned with the volume flow and desired sound reduction values. They are also suitable for moist exhaust air and can be easily cleaned with water jets or cleaning solutions.

Energy efficient fans optionally available with EC technology

To maximise energy savings, our central AHUs are equipped with highly efficient fans.

High efficiency & low energy consumption through speed-controlled drives.
Optional seamless adjustment of the volume flow for demand-oriented operation.
Longer lifetime & low maintenance costs due to wear-resistant technology.

Modular design
- perfectly coordinated components

Energy saving through heat recovery

Our air handling units made of plastic with heat recovery significantly enhance the energy efficiency of your ventilation system.

Plastic heat exchanger for aggressive exhaust air – No corrosion, long lifetime
Reduction of operating costs – Up to 70% energy saving through heat recovery
Optimal energy efficiency in industrial exhaust air systems – Lower heating and cooling costs
Heat recovery system cleaning without system shutdown

Product page heat exchanger made of plastic

Efficient heat recovery for aggressive, chemically laden exhaust air systems

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Energy efficient plastic fans for aggressive exhaust air

Our plastic fans with optional EC technology ensure optimal air flow in aggressive, chemically laden exhaust air systems. Reliable and economical operation is ensured through the combination of corrosion-resistant materials, energy efficient drives and modern sensor technology.

Plastic fans for aggressive exhaust air – Corrosion-free, durable and ideal for industrial exhaust air systems
High failure safetyVibration monitoring as well as measurement and control of the air volume for safe operation
Energy efficient through EC technology – Continuously variable speed control for demand-led air delivery and reduced operating costs

Product page for plastic fans

Centrifugal fans made of plastic for aggressive, chemically loaded exhaust air systems

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Vibration monitoring

Centrifugal fans with vibration monitoring, volume flow measuring device | I&C

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Air purity and safety through modern filter technology

Our central AHUs are equipped with a high-quality filter technology that reliably separates contaminants, toxic dust and aerosols. Different filters are used depending on the requirements. Compact filters or pocket filters provide optimal air quality while maintaining high energy efficiency.

Individual selectionFilters are chosen according to requirements and operating conditions.
Compact filter – Perfect for separation of suspended particles, toxic dust and aerosols in the exhaust air.
Pocket filters – Ideal for fine dust separation in the pharmaceutical, electrical and photographic industries as well as in partial and full air conditioning systems with high purity requirements.
Filter wall with rotary tensioners – For quick filter change without bypass leaks.
Optimised energy efficiency – Advanced filter media reduce energy consumption and operating costs.

Sound reduction through splitter silencer

Our splitter sound attenuators ensure an effective sound level reduction. The dimensions of the splitter sound attenuators are precisely calculated based on the volume flow and the desired sound attenuation level. This guarantees an effective sound level reduction in air handling technology systems with medium to large flow rates.

Optimal sound reduction – Effectively reduces noise emissions in air handling and exhaust air systems
Customised adjustment  – Precise calculation according to requirements
Suitable for humid exhaust air – Designed for demanding environments with high humidity
Water jet cleaning possible – Robust construction allows for easy cleaning and long lifetime

High level of failure safety

Redundant fans ensure that the system remains fully operational even in the event of possible fan failure.

The heat recovery bypass allows for targeted bypassing of the heat exchanger when necessary, so that it can be cleaned and maintained without having to shut down the entire system. This ensures uninterrupted operation and maximum failure safety.

Additional options

Sound protection

Enclosed fan

Air scrubber

Exhaust air purification

Adiabatic cooling

Evaporation humidifiers

Shut-off damper

Airtight shut-off damper

Construction

Why plastic? - stable, corrosion-resistant and easy to maintain

Our central AHUs made of plastic are specifically designed for demanding exhaust air systems in aggressive, chemically laden environments. The cellular sheets construction provides a high level of stability combined with low weight, while the totally sealed construction guarantees safe and efficient airflow.

The smooth, seamless surfaces offer several advantages: they prevent deposits, minimise the maintenance effort and eliminate the risk of hidden corrosion, as there are no sensitive coatings. As a result the systems are particularly hygienic, durable and easy to clean.

A further significant construction feature is the gas-tight processing of all dampers, doors and feedthroughs. Ensuring no contaminated air escapes uncontrollably. The optimised airflow with minimal air resistance further enhances energy efficiency and reduces pressure losses.

For easy installation and maintenance, our AHU are equipped with clamping profilesenabling quick installation and flexible adjustments. The doors can be opened in both directions or removed completely thanks to the locking hinges, which significantly facilitates maintenance work. Additionally, the robust plastic construction allows for wet cleaning with a water jet or cleaning solutions without the risk of material wear or corrosion.

Housing made of plastic cellular sheets

Tightly welded condensate drip tray

Easy access to all functional components

Clamping profiles for quick installation

ATEX version for hazardous areas

ATEX Directive 2014/34/EU

Our air handling units (AHU) made of plastic are available in an ATEX version upon request – specially developed for the safe handling of chemically aggressive and explosion-hazardous exhaust air as well as for use in explosion-hazardous areas. All relevant components are tested in accordance with the ATEX Directive 2014/34/EU and designed for safe operation in explosion-hazardous zones.

Leaflet central AHUs made of plastic by HLU

AHU - Air Handling Unit

More details concerning our central AHUs made of plastic can be found in our brochure.
Conveniently download all the information as a PDF now.

pdf

Leaflet central AHU made of plastic

Construction, application, features

Enquire now

Are you looking for a customised solution for your exhaust air system? Contact us for an individual consultation!

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Enquiry form for central AHU

Manuel Langstroff

Sales Plastic central air handling units

Julian Werner

Sales Plastic central air handling units